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On the necessity of purchasing visual inspection equipment!

2019-02-27
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Inspection vision system on the necessity of purchasing vision inspection equipment!


Visual inspection equipment is a part of automation equipment and has been widely used. However, many manufacturers are still entangled when purchasing this equipment. Because testing equipment is not processing equipment, it is not a necessary product. In addition, the price is also a very important reason why most manufacturers are willing to accept automated testing equipment. Many customers wait until one day is one day, and wait until one day their own Customers complained about the delivery date and quality issues, and they were compelled to buy equipment. Is it too late at this time? After all, it is difficult to gain the trust of a customer, but it is easy to lose trust! So, today we talk about whether there is a need to purchase this kind of automated testing equipment!


At present, labor costs have become a burden for major domestic companies. Take Shanghai as an example. The annual cost of recruiting an employee is at least 5-6W, and the salary of technicians is higher, usually around 13-25W per year, with 100 people. The low personnel cost of a year is about 10 million. And the parts production industry is labor-intensive. Most parts and components may only have a few cents or even less profit. In this way, how much sales a company will have in a year when the market conditions are fair? How can we keep the company running? You can do the calculations yourself. At present, the normal price of a better optical inspection equipment is between 100,000 and 300,000. Let’s take 150,000 as an example. A device can detect about 15W parts per day, depending on the size of the parts. The inspection volume of a normal day is about 2-3W, so that a piece of equipment can support 3-5 employees, which means that we can fully recover the cost in less than a year after investing in a piece of equipment.


Inspection vision system

Some people may say what's wrong with the high labor cost. I am willing, then I will ask you again? Can you recruit people? At present 100% of the bosses will say that it is difficult to recruit people, and they can't recruit people. The actual situation in China's processing and manufacturing industry is that it is impossible to hire bosses, bosses, and office workers to do processing and quality inspections in the factory every day. If so, when will the company make great progress?


In addition to personnel issues, visual inspection equipment also has many advantages.


First, the optical detection equipment is accurate in detection. At present, the traditional inspection methods are mainly calipers in terms of size, and defects are mainly observed by naked eyes. These inspection methods can no longer meet the requirements of the market for products. Especially in the auto parts manufacturing industry, there is zero tolerance for product defects, which requires us to seek better ways to detect defects, and optical inspection is the current better way.


Second, the optical screening speed is fast. As we mentioned earlier, the inspection speed of the optical screening machine is 100,000 to 200,000 pieces per day. For manufacturers with a particularly large output, the use of human resources cannot be solved at all.


Third, in addition, the visual inspection equipment also has the advantages of simple maintenance, low requirements on the technical level of the operators, and long service life.


The current situation in the industry is severe, and product quality is the key. Only when product quality is guaranteed can companies achieve long-term development. Therefore, it is recommended that all component manufacturers adopt advanced testing equipment as soon as possible to take the lead and walk in the forefront of their peers. Lay the foundation for the long-term development of the enterprise.


Ruike Intelligent Technology Co., Ltd. has been focusing on the field of visual inspection for more than 10 years. It is undoubtedly at the forefront of visual inspection. It is precisely because of this that it has accumulated more experience and won the trust of customers from all over the world!


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